Screen printing vs DTG vs DTF
Screen printing. Traditional technique based on screen matrix. Ideal for large volumes (500+ pieces), flat-colour graphics, 1–4 colours. High set-up costs but low unit cost on large volumes. Suitable for cotton, polyester, blends, paper. DTG (Direct-to-Garment). Direct digital printing on fabric. Ideal for small volumes (50–250 pieces), complex graphics, photographs, gradients. Higher unit cost but no set-up. Suitable for 100% cotton (preferably organic) and pre-treated polyester. DTF (Direct-to-Film). Printing on heat-transferable film. Compromise between screen printing and DTG: ideal for medium volumes (100–1,000 pieces), complex graphics, mixed materials. Intermediate cost. Selection criteria. Volume + graphic complexity + material type. For large volumes with flat colours screen printing wins. For small volumes with photographic graphics DTG wins. For medium volumes with complex graphics on mixed materials DTF wins.